// VAR-020 · United States

Boeing Starliner Suit

Boeing + David Clark Company · 2019–present
IVA Active fleet
Boeing Starliner Suit spacesuit

Technical Specifications

PressureTBD
Suit mass (1g)TBD
Life support (primary)Vehicle-supplied via umbilical connector
Life support (backup)Suit-integrated emergency oxygen
EVA durationN/A
ProgramCommercial Crew / CST-100
AgencyBoeing
ManufacturerBoeing + David Clark Company
First use2019
StatusActive fleet
Donning / entryLightweight blue single-piece design; touchscreen-compatible gloves; soft-sided helmet design

Engineering Analysis

Key Subsystem Architecture

David Clark Company heritage IVA architecture adapted for commercial production; designed for crew comfort during multi-hour pad sits

Mission Role

CST-100 Starliner launch, entry and abort survival — Commercial Crew Program

Limitations & Failures

Not EVA-rated; limited public technical specification disclosure as commercial proprietary design

Program Lesson
"Demonstrates two parallel commercial crew suit philosophies — Boeing’s heritage David Clark design lineage versus SpaceX’s clean-sheet in-house approach"
Future Relevance

Direct comparison case study against SpaceX IVA suit for commercial crew suit design philosophy divergence

Documented Failure Cases
Critical 2026

Water entered Luca Parmitano's helmet during EVA — vision impaired, comms degraded, breathing compromised

→ Cooling-water management is a primary safety-critical function, not a nuisance issue. Contamination tolerance must be designed in from day one

// Related Suits

Same Program Family

PROTO-001 Prototype EXPERIMENTAL
Mk II Model O spacesuit photograph

Mk II Model O

USAF · B.F. Goodrich
1956
Pressure
TBD
System mass
TBD
Life support
Not publicly documented
EVA duration
N/A

"Established B.F. Goodrich as the lead US full-pressure suit contractor before Mercury existed"

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PROTO-002 Prototype EXPERIMENTAL
Mk II Model R spacesuit photograph

Mk II Model R

USAF · B.F. Goodrich
1956
Pressure
TBD
System mass
TBD
Life support
Not publicly documented
EVA duration
N/A

"Parallel development track alongside Model O testing different mobility solutions"

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PROTO-003 Prototype EXPERIMENTAL
Mk IV Arrowhead spacesuit photograph

Mk IV Arrowhead

US Navy · B.F. Goodrich
late 1950s
Pressure
TBD
System mass
TBD
Life support
Not publicly documented
EVA duration
N/A

"Naval and NASA pressure suit research tracks cross-pollinated significantly in this era"

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