// VAR-009 · United States

Apollo A7LB + PLSS-7

ILC Industries + Hamilton Standard · 1968–1975
IEVA Retired
Apollo A7LB + PLSS-7 spacesuit

Technical Specifications

Pressure3.7 psi / 25.5 kPa
Suit mass (1g)212 lb (system)
Life support (primary)PLSS-7 nominal 7 hr
Life support (backup)OPS 30 min
EVA duration7 hours
ProgramApollo
AgencyNASA
ManufacturerILC Industries + Hamilton Standard
First use1971
StatusRetired
Donning / entryImproved mobility and consumables for extended traverses

Engineering Analysis

Key Subsystem Architecture

Extended EVA duration; rover compatibility; improved hip/waist mobility for seated rover ops

Mission Role

Apollo 15–17 extended lunar EVA + lunar rover operations; ASTP derivative

Limitations & Failures

Still custom, maintenance-intensive; cable/pulley restraint risks persisted

Program Lesson
"Endurance and traversal demands exposed the need for mobility, dust robustness, and rover integration"
Future Relevance

Strong analog for planetary EVA with surface transportation — directly relevant to Artemis rover plans

Documented Failure Cases
High 2026

Severe discomfort nicknamed 'crotch cutter' — fit and pressure-load path geometry produced painful localized loading

→ Localized contact loads can kill an otherwise promising concept. Pressure mapping and seat-interface studies are required

High 2026

Unexpected arm growth when shoulder restraint cable failed; seized pulley caused overheating in crotch-thigh region

→ Critical restraint paths need redundancy or condition monitoring. Small mechanical hardware in pressure-load paths creates outsized crew risk

// Related Suits

Same Program Family

VAR-001 IVA
Mercury IVA spacesuit photograph

Mercury IVA

NASA · B.F. Goodrich
1959–1963
Pressure
3.7 psi / 25.5 kPa
System mass
22 lb
Life support
Vehicle provided
EVA duration
N/A

"Even a simple IVA suit needs water survival and cockpit visibility contingencies"

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VAR-004 IEVA
Gemini G4C + VCM spacesuit photograph

Gemini G4C + VCM

NASA · David Clark + AiResearch
1964–1965
Pressure
3.7 psi / 25.5 kPa
System mass
41.75 lb (system)
Life support
VCM umbilical / vehicle-fed purge
EVA duration
N/A

"Suit performance cannot be separated from translation aids and workload planning"

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VAR-008 IEVA
Apollo A7L + PLSS-6 spacesuit photograph

Apollo A7L + PLSS-6

NASA · ILC Industries + Hamilton Standard
1966–1971
Pressure
3.7 psi / 25.5 kPa
System mass
201 lb (system)
Life support
PLSS-6 nominal 6 hr
EVA duration
6 hours

"Lunar EVA required not just survival but sustained human work capability"

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