// VAR-008 · United States

Apollo A7L + PLSS-6

ILC Industries + Hamilton Standard · 1966–1971
IEVA Retired
Apollo A7L + PLSS-6 spacesuit

Technical Specifications

Pressure3.7 psi / 25.5 kPa
Suit mass (1g)201 lb (system)
Life support (primary)PLSS-6 nominal 6 hr
Life support (backup)OPS 30 min
EVA duration6 hours
ProgramApollo
AgencyNASA
ManufacturerILC Industries + Hamilton Standard
First use1969
StatusRetired
Donning / entryCustom-fitted mid-entry configuration

Engineering Analysis

Key Subsystem Architecture

Mature lunar visor/thermal stack; improved PLSS-6; LCG; autonomous backpack

Mission Role

Apollo 11–14 lunar EVA

Limitations & Failures

Spring-back too high for ideal exploration; hydration interface dust contamination risk

Program Lesson
"Lunar EVA required not just survival but sustained human work capability"
Future Relevance

Direct benchmark for lunar-surface productivity — Artemis programs reference this extensively

Documented Failure Cases
High 2026

Severe discomfort nicknamed 'crotch cutter' — fit and pressure-load path geometry produced painful localized loading

→ Localized contact loads can kill an otherwise promising concept. Pressure mapping and seat-interface studies are required

High 2026

Unexpected arm growth when shoulder restraint cable failed; seized pulley caused overheating in crotch-thigh region

→ Critical restraint paths need redundancy or condition monitoring. Small mechanical hardware in pressure-load paths creates outsized crew risk

// Related Suits

Same Program Family

VAR-001 IVA
Mercury IVA spacesuit photograph

Mercury IVA

NASA · B.F. Goodrich
1959–1963
Pressure
3.7 psi / 25.5 kPa
System mass
22 lb
Life support
Vehicle provided
EVA duration
N/A

"Even a simple IVA suit needs water survival and cockpit visibility contingencies"

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VAR-004 IEVA
Gemini G4C + VCM spacesuit photograph

Gemini G4C + VCM

NASA · David Clark + AiResearch
1964–1965
Pressure
3.7 psi / 25.5 kPa
System mass
41.75 lb (system)
Life support
VCM umbilical / vehicle-fed purge
EVA duration
N/A

"Suit performance cannot be separated from translation aids and workload planning"

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VAR-009 IEVA
Apollo A7LB + PLSS-7 spacesuit photograph

Apollo A7LB + PLSS-7

NASA · ILC Industries + Hamilton Standard
1968–1975
Pressure
3.7 psi / 25.5 kPa
System mass
212 lb (system)
Life support
PLSS-7 nominal 7 hr
EVA duration
7 hours

"Endurance and traversal demands exposed the need for mobility, dust robustness, and rover integration"

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